Ozone systems rely on precise concentrations and flow rates in air or water. Mastering the basic conversions and equations used in ozone technology is essential for optimizing system performance. This guide provides easy-to-use formulas and conversion factors to help calculate ozone concentrations, dosages, and flow rates accurately, ensuring the efficiency of ozone-based solutions in applications ranging from water treatment to air purification.
Ozone gas concentration converter
Convert between ppmv, mg/m³, g/Nm³ and wt%. Set temperature and pressure for indicative conversions. Carrier gas affects wt% and g/Nm³ conversion.
Ideal gas basis. Results are for initial reference and should not be used as a final design basis.
Results
Gas flow to ozone production
Convert carrier gas flow and concentration to an indicative ozone mass rate. Actual flow is normalised using temperature and pressure.
Use this for preliminary checking only. Generator selection also depends on oxygen quality, cooling, back pressure, control method and application conditions.
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Water dose and generator sizing
Enter flow and target residual or CT requirement to produce an initial ozone sizing indication. Final system selection requires engineering review.
Residual requirement is estimated from CT and contact time.
Typical values vary depending on injector, mixer, pressure and contact design.
This tool provides an initial sizing indication only. Generator selection must be validated against process conditions, water quality and installation design.
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Request Engineer-Validated Ozone Sizing
This calculator gives an initial indication only. Submit your details and Ozcon will review the calculation against the process conditions, contact design, injection method and safety requirements.
Required fields: name, company and email.
CT (Concentration × Time)
Compute CT, concentration or time. Use mg·min/L, which is equivalent to ppm·min in water.
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Half-life compensation
Estimate whether ozone decay may be a significant design factor. This is a simplified first-order indication only.
Ozone decay is strongly affected by water quality, temperature, pH, organics and process conditions. Use this result as a screening indication only.
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Chemical vs Ozone - Operating cost
Screen whether ozone may offer a potential operating cost advantage compared with chemical dosing. Final ROI depends on process, maintenance, utilities and equipment selection.
Typical values vary depending on ozone generator, oxygen system and cooling.
Current chemical spend
Results
Request Ozone ROI Review
Submit your details and Ozcon will review whether ozone may offer a practical commercial case based on equipment size, operating cost, maintenance and chemical reduction potential.
Required fields: name, company and email.
See how these calculations apply in real ozone systems
Ozone calculations are only one part of the picture. Explore how dosage, concentration and system sizing relate to practical applications in bottled water, wastewater and ozone generator selection.
Quick Reference Conversions
These are some of the most commonly used ozone conversion references for water treatment, gas phase concentration, and generator sizing.
Ozone Concentration in Water
- 1 mg/L = 1 ppm O₃
- 1 gram of ozone dissolved in 1 cubic metre of water equals 1 ppm concentration.
Ozone Concentration in Air
- 1 g/m³ O₃ = 467 ppmv O₃
- 1 ppmv O₃ = 2.14 mg/m³ O₃
Ozone Concentration in Oxygen by Volume
- 100 g/m³ O₃ ≈ 6.99% O₃ by volume
- 1% O₃ = 14.3 g/m³
- 1% O₃ ≈ 6,520 ppm
Other Common Conversions
- 100 g/m³ O₃ ≈ 7.8% O₃ by weight
- 1% O₃ = 12.8 g/m³
- 1% O₃ = 7,284 ppm
Ozone Dosage in Water
Ozone Production (mg/h) = Water Flow (GPM) × 3.78 × 60 × Dosage (ppm)
This is a simplified reference formula for estimating the ozone production rate required to achieve a target dissolved ozone dosage in flowing water. Actual system performance will also depend on transfer efficiency, contact conditions, and ozone demand.
Gas Phase Ozone Concentration in Oxygen Feed Gas
The table below shows approximate relationships between ozone concentration by weight, ozone concentration by volume, gas concentration in g/m³, and ozone productivity at 1 L/min gas flow.
| Weight % | Volume % | Concentration (g/m³) | Productivity (g/h at 1 L/min) |
|---|---|---|---|
| 1% | 0.7% | 14.3 | 0.86 |
| 2% | 1.3% | 28.7 | 1.72 |
| 3% | 2.0% | 43.3 | 2.60 |
| 4% | 2.7% | 57.9 | 3.47 |
| 5% | 3.4% | 72.6 | 4.36 |
| 6% | 4.1% | 87.4 | 5.24 |
| 8% | 5.5% | 117.3 | 7.04 |
| 9% | 6.2% | 132.5 | 7.95 |
| 10% | 6.9% | 147.7 | 8.86 |
| 12% | 8.3% | 178.5 | 10.71 |
| 14% | 9.8% | 209.7 | 12.58 |
| 16% | 11.3% | 241.3 | 14.48 |
| 18% | 12.8% | 273.4 | 16.40 |
| 20% | 14.3% | 305.9 | 18.36 |
| 22% | 15.8% | 338.9 | 20.34 |
| 24% | 16.8% | 343.2 | 22.13 |
| 25% | 17.87% | 382.38 | 22.95 |
Determining Ozone Generator Output
Ozone Production (g/h) = Feed Flow Rate (L/min) × Ozone Concentration (g/m³) × 0.056
If the ozone concentration is 141.6 g/m³ and the oxygen flow rate is 6 L/min:
6 × 141.6 × 0.056 = 47.58 g/h
Sample Conversion
Convert 140 g/m³ to wt% for oxygen feed gas:
140 / 100 × 6.99 = 9.8 wt%
Physical Properties at Standard Conditions
- Ozone Density: 2.14 kg/m³
- Oxygen Density: 1.43 kg/m³
- Air Density: 1.29 kg/m³
- Water Density: 1 kg/m³
- Ozone Molecular Weight: 48 g/mol
- Oxygen Molecular Weight: 32 g/mol
Bunsen Coefficient and Ozone Solubility
The solubility of ozone in a liquid can be estimated using the Bunsen adsorption coefficient.
Cₛ = β × M × P
- Cₛ = concentration of dissolved gas (kg/m³)
- β = Bunsen adsorption coefficient
- M = gas density (kg/m³)
- P = partial pressure
The Bunsen coefficient represents the volume of gas absorbed per unit volume of liquid at normal temperature and pressure.
β = Vₛ / Vℓ
- Vₛ = volume of gas absorbed
- Vℓ = volume of liquid
These calculations are useful as a starting point for ozone system design, but actual performance will always depend on transfer efficiency, ozone demand, contact time, water quality, temperature, pressure, and overall system configuration.