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GR5000-EP Industrial Ozone Generator

Industrial ozone generator cooled by water or glycol, designed for operation with an external oxygen supply. Built for robust ozone production in demanding process environments, with touchscreen PLC control, data logging and remote access capability.

5000 g/h ozone output
For LOX or PSA oxygen supply
Water or glycol cooled
7" touchscreen PLC with remote access option

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Technical Summary

System

Generator model

GR5000-EP

System configuration

Industrial standalone ozone generator for operation with external oxygen supply

Generation technology

5 kg O₃/h ferrule with borosilicate dielectric, water or glycol cooled

Control system

PLC V700 with 7" touchscreen, recipe manager, weekly programmer, alarm and maintenance manager

Sensors

Flow and oxygen pressure sensors, refrigeration flow detector, ozone leak detector and door opening sensor

Performance

Ozone production

5000 g O₃/h

Ozone concentration

Maximum 200 g/Nm³, optimum 148 g/Nm³

Air / oxygen flow

33.8 Nm³/h O₂

Gas connection

DN32

Technical valves

Pressure reducer at the inlet, motorized inlet valve, motorized exit valve, automatic power control

Utilities

Power supply

400 V, 3 P+N, 50 Hz

Electric power

35 kW

Gas supply required

From LOX or PSA oxygen

Cooling

Water or glycol cooled, external chiller or heat exchanger required

Cooling requirement

Chiller 45 kW or superior, or heat exchanger with 10 m³/h water at 15–25°C

Refrigeration connection IN/OUT

DN50

Communication

Wired remote ON, status relays, ModBus, optional VPN router for full remote access

Operating conditions

Humidity

< 85%

Room temperature

5–35°C

Working pressure

1 bar

Source gas

The equipment needs an oxygen supply either LOX or PSA

Gas quality

95–99% oxygen purity, -40°C dew point drying

Cooling water quality

Chloride-free drinking water quality in open circuit, or osmotized water plus glycol in closed circuit

Other

Able to have a venturi at the exit

Safety note

The room must be well ventilated and have an extraction system in case of leaks. A sign with safety warnings must be posted.

Physical data

Dimensions

2100 × 2100 × 2250 mm (L × W × H)

Packed size

Consult

Weight

1250 kg

Compliance

Manufacturer

ZonoSistem

Origin

Made in Spain

Certificates

CE, BIOCIDE PT2, PT4, PT5, PT11

Warranty

2 years indefinitely extendable, with maintenance contract

UFI number

G000-W09P-Y00M-TV8V

Sold from

2018

Last revision

2023

Applications

Typical uses

Wastewater treatment plants Drinking water treatment plants Agricultural irrigation lines Fish farms Aquariums Lake and water reservoir recovery Swimming pools Installations with existing oxygen line

Process overview

How it works

This ozone generator includes a touch screen to easily program different treatments throughout the day using a recipe planner. When the equipment receives a running order it opens a motorized inlet valve allowing oxygen to enter.

This flow of oxygen is conducted to the generation part, where the corona discharge is applied and the oxygen is transformed into ozone.

Included documentation

Documentation pack

Safety manualIncluded

User manual, installation and commissioningIncluded

Maintenance manualIncluded

Declaration of ConformityIncluded

Warranty certificateIncluded

Compliance with biocidal regulationsIncluded

Quality test resultsIncluded

Included in the packagingUser, configuration and maintenance manual