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GR1000-EP Industrial Ozone Generator

Industrial ozone generator cooled by water or glycol, designed for operation with an external oxygen supply. Built for robust ozone production in demanding process environments, with touchscreen PLC control, data logging and remote access capability.

1000 g/h ozone output
For LOX or PSA oxygen supply
Water or glycol cooled
7" touchscreen PLC with remote access option

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Technical Summary

System

Generator model

GR1000-EP

System configuration

Industrial standalone ozone generator for operation with external oxygen supply

Generation technology

1 kg O₃/h ferrule with borosilicate dielectric, water or glycol cooled

Control system

PLC V700 with 7" touchscreen, recipe manager, weekly programmer, alarm and maintenance manager

Sensors

Flow and oxygen pressure sensors, cooling flow detector, temperature sensor, ozone leak detector, door opening

Performance

Ozone production

1000 g O₃/h

Ozone concentration

Optimal 148 g/Nm³

Air / oxygen flow

6.78 Nm³/h

Gas connection IN / OUT

IN 1/2" female with connector for Ø10 mm tube / OUT 1/2" female with connector for 10 mm external tube

Technical valves

Motorized oxygen inlet valve, hand reducer with filter in the inlet, oxygen flow meter with manual regulation, motorized ozone outlet valve

Utilities

Power supply

400 V, 3 P+N, 50 Hz

Electric power

8.6 kW

Gas supply required

From LOX or PSA oxygen

Cooling

Water or glycol cooled, chiller optional, heat exchanger or external chiller required

Cooling requirement

Chiller 9 kW or superior, or heat exchanger with 2 m³/h of water at 15–25°C

Communication

Wired remote ON, status relays, ModBus, optional VPN router for full remote access

Operating conditions

Humidity

< 85%

Room temperature

5–35°C

Working pressure

1 bar

Source gas

The equipment needs an oxygen supply either LOX or PSA

Cooling water quality

Chloride-free drinking water quality in open circuit, or osmotized water plus glycol in closed circuit

Other

Able to have a venturi at the exit

Safety note

The room must be well ventilated and provide an extraction system in case of leaks. Install poster with safety warnings.

Physical data

Dimensions

1200 × 1600 × 2000 mm

Packed size

Consult

Weight

450 kg

Compliance

Manufacturer

ZonoSistem

Origin

Made in Spain

Certificates

CE, BIOCIDE PT2, PT4, PT5, PT11

Warranty

2 years indefinitely extendable, with maintenance contract

UFI number

G000-W09P-Y00M-TV8V

Sold from

2014

Last revision

2023

Applications

Typical uses

Wastewater treatment plants Drinking water treatment plants Agricultural irrigation lines Fish farms Aquariums Lake and water reservoir recovery Swimming pools

Process overview

How it works

This ozone generator equipment includes a touch screen to easily program different treatments throughout the day using a recipe planner. When the equipment receives a running order it opens a motorized inlet valve allowing oxygen to enter.

This flow of oxygen is conducted to the generation part, where the corona discharge is applied and the oxygen is transformed into ozone. With the oxygen flow meter you can regulate the desired flow.

Included documentation

Documentation pack

Safety manualIncluded

User manual, installation and commissioningIncluded

Maintenance manualIncluded

Declaration of ConformityIncluded

Warranty certificateIncluded

Compliance with biocidal regulationsIncluded

Quality test resultsIncluded

Included in the packagingSpare dielectrics and user manual