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GR500-EP Industrial Ozone Generator

Industrial ozone generator cooled by water or glycol, designed for operation with an external oxygen supply. Built for robust ozone production in demanding process environments, with touchscreen PLC control, data logging and remote access capability.

500 g/h ozone output
For LOX or PSA oxygen supply
Water or glycol cooled
7" touchscreen PLC with remote access option

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Technical Summary

System

Generator model

GR500-EP

System configuration

Industrial standalone ozone generator for operation with external oxygen supply

Generation technology

500 g O₃/h ferrule with borosilicate dielectric, water or glycol cooled

Control system

PLC V700 with 7" touchscreen, recipe manager, weekly programmer, alarm and maintenance manager

Sensors

Ozone amps, oxygen pressure and flow, refrigeration flow and temperature, ozone leaks, door opening

Performance

Ozone production

500 g O₃/h

Ozone concentration

Maximum 200 g/Nm³, optimum 148 g/Nm³

Air / oxygen flow

60 L/min

Gas connection IN / OUT

IN Ø10 mm tube / OUT 1/2" female thread with connector for 10 mm external tube

Technical valves

Motorised oxygen inlet valve, manual reducer with inlet filter, manually regulated oxygen flowmeter, motorised outlet ozone valve

Utilities

Power supply

400 V, 3 P+N, 50 Hz

Electric power

3.5 kW

Gas supply required

From LOX or PSA oxygen

Cooling

Cooling water supplied by customer, optional chiller available, water or glycol cooled

Included in the equipment

Chiller

Communication

Remote control wiring, status relays, ModBus communication, optional VPN router for full remote access

Operating conditions

Humidity

< 85%

Room temperature

5–35°C

Working pressure

1–1.5 bar

Source gas

The equipment requires an oxygen supply from LOX or PSA

Gas quality

95–99% oxygen purity, drying at -40°C dew point

Cooling water quality

Chloride-free drinking water quality in open circuit, or osmosis water plus glycol in closed circuit

Refrigeration flow

50 L/min at 1 bar at 15–22°C

Other

Admits venturi at the outlet

Safety note

The room must be well ventilated and provide an extraction system in case of leaks. Install sign with safety warnings.

Physical data

Dimensions

600 × 1300 × 1800 mm

Packed size

Consult

Weight

Consult

Compliance

Manufacturer

ZonoSistem

Origin

Made in Spain

Certificates

CE, BIOCIDE PT2, PT4, PT5, PT11

Warranty

2 years extendable indefinitely, with maintenance contract

UFI number

G000-W09P-Y00M-TV8V

Sold from

2014

Last revision

2023

Applications

Typical uses

Wastewater treatment plants Drinking water treatment plants Agricultural irrigation lines Fish farms Aquariums Lake and water reservoir recovery Swimming pools Installations with existing oxygen line

Process overview

How it works

This ozone generator equipment includes a touch screen to easily program different treatments throughout the day using a recipe planner. When the equipment receives a running order it opens a motorized inlet valve allowing oxygen to enter.

This flow of oxygen is conducted to the generation part, where the corona discharge is applied and the oxygen is transformed into ozone. With the oxygen flow meter you can regulate the desired flow.

Included documentation

Documentation pack

Safety manualIncluded

User manual, installation and commissioningIncluded

Maintenance manualIncluded

Declaration of ConformityIncluded

Warranty certificateIncluded

Compliance with biocidal regulationsIncluded

Quality test resultsIncluded

Included in the packagingDielectric spare parts and user's manual