GRV5-EP Industrial Ozone Generator

GRV Industrial Ozone Generator

GRV5-EP Industrial Ozone Generator

Industrial ozone generator, water-cooled, capable of operating from either LOX or PSA. It features PLC control with a touch screen interface. Ozone production of 5 KgO3/h, at 150g/Nm3 concentration. 37.5kW.

This high-efficiency ozone generator features a borosilicate dielectric and requires an oxygen supply to produce ozone, which can be sourced from either a liquid oxygen tank (LOX) or an oxygen concentrator (PSA). Built to be robust, durable, and reliable, capable of operating 24 hours a day. Achieves high ozone concentrations with an efficient electrical consumption rate. Constructed with top-quality components and mounted on a sturdy metal base, it is designed for plug-and-play operation.

The system is equipped with powerful SIEMENS PLC featuring a 7″ touch screen, along with capabilities for data logging and remote access. Real-time control via a VPN router. Additionally, the equipment includes a valve for the automatic regulation of ozone flow and is fitted with comprehensive pneumatic and hydraulic control instrumentation.

2 years warranty (expandable with a maintenance contract)

What are the applications?

This ozone generator is engineered for powerful wastewater purification and disinfection treatments in wastewater treatment plants (WWTP), as well as for drinking water treatments in drinking water treatment plants (DWTP). Additionally, it is utilized in bleaching processes within the textile and paper industries and is also applied in fish farms, aquariums, lake recovery projects, and irrigation water systems, among other uses.

Product Details

Ozone Generation systemA ferrule of 5KgO3/h, with borosilicate dielectric. Water cooled.
Oxygen concentratorOxygen must be supplied by the customer, from LOX or PSA. The kit does not include PSA.
RefrigerationCooling water must be supplied by the customer. The equipment does not include a chiller. You can purchase it optionally. It can also work in a closed circuit with a heat exchanger.
See Accessories for recommended models.
ControlBy PLC with 7″ SIEMENS Touch Screen. Alarm and maintenance manager. Power and flow regulation by PID loop.
CommunicationWired remote ON, Status relays (Initiated, Generating, Fault), Allows ModBus communication. VPN Router included for Remote Access with Full Control.
SensorsDew Point of incoming Oxygen. Flow, Temperature and Pressure of the resulting Ozone gas. Flow and Temperature of Refrigeration Flow. Ozone leaks. Door Opening.
Technical ValvesMotorized oxygen inlet valve, Hand reducer with inlet filter, Proportional valve for automatic flow adjustment, Motorized outlet ozone valve. Safety valve in the ferrule.
Included in the packagingUser manual

Technical Features

Ozone Production5 kgO3/h
Ozone concentrationMaximum = 200g/Nm3 
Optimum = 150g/Nm3
Power supply380 – 460V, 3P, 50-60HZ
Electric Power37.5 kW
Air/Oxygen flowYou need 36 Nm3/h at 2 bars at 15-25ºC
Refrigeration FlowYou need 10 m3/h at 1 bar at 15-22ºC
Gas connectionIN/OUT DN25
Refrigeration connection IN/OUTIN/OUT DN50
Dimensions2400 x 1700 x 1920 mm (Width x Depth x Height)
Packed sizeConsult

Working Conditions

Humidity< 85 %
Room temperature5 – 35ºC
Source gasNeeds an oxygen supply of either LOX or PSA.
Gas quality95-99% oxygen purity, drying at -40ºC Dew Point.
Working pressure0,6 – 1,4 bar
Quality of the water that is refrigeratedOsmosis water + Glycol.
OthersIt admits venturi at the outlet.

Additional Info

Made inSpain
Sold from2018
Last revision2021
CertificatesCE, BIOCIDA PT2, PT4, PT5, PT11
Warranty2 years warranty (indefinitely extendable with a maintenance contract)
UFI numberG000-W09P-Y00M-TV8V

How it Operates

When the ozone generator receives a start command, it activates the inlet valve to allow oxygen to flow into the system, maintaining the desired range of oxygen pressure. Once the pressure stabilizes, the oxygen is channeled into the ozone generation system. Here, the oxygen is subjected to a strong electric field, transforming it into ozone—a highly reactive and oxidizing gas. The flow of ozone is continuously monitored by a gas flowmeter and adjusted to the set value. The power output of the equipment, measured in kilowatts, can be manually adjusted on the touch screen or remotely via an external 4-20mA signal.

For safety, the generator is equipped with protective features. If there is no water flow, oxygen flow, or if the cooling temperature exceeds safe limits, the system will trigger an alarm and shut down to prevent any damage or hazard.

Included Documentation

  • Safety manual.

  • User manual, installation and commissioning.

  • Maintenance manual.

  • Declaration of Conformity.

  • Warranty Certificate.

  • Compliance with biocidal regulations.

  • Our Quality Test results.

Technology

The GRV Series ozone generation technology is based on high-frequency corona discharge, with a 50,000V-resistant borosilicate dielectric. It works with voltages from 5,000 to 10,000v, and at a frequency of higher than 5khz. Made of materials with high resistance to ozone, 316L stainless steel, Viton and Teflon gaskets.

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